Car Body Dies

As a card body dies manufacturer, we specialise in the production of car body moulds. We understand the importance of these tools in the automotive industry and are constantly working to improve our technology and develop new methods of producing moulds with greater accuracy and efficiency. We pride ourselves on producing high-precision tooling that can withstand the high stresses and demands of the stamping process, while maintaining the precision and accuracy required to produce high-quality body panels. With the increasing demand for fuel-efficient and lightweight cars, the development of new moulds to produce these cars is becoming increasingly important. Overall, body moulds play a crucial role in the automotive industry and we are proud to contribute to the production of high quality cars.

 

Engineering

Engineering • CAD workstations

Features

Catia V5
AutoForm(Incremental and DieDesigner)
FEM-Berechnungstool/Topologie CATOPO
Siemens NX (Daimler & Opel-Bundle)
Tebis V4.1  
Tebis BREP­

Toolmaking

Toolmaking • structural parts

Features

Structural parts are our daily business. Whether steel or aluminium, our employees know what it takes. In addition to the classic transfer or tandem moulds, we also feel particularly at home with complex structural parts such as tailgates, wheel arches or end lights. By the way, the place of use does not matter, our team works in all tools worldwide at your site.

 

Toolmaking • Outer skin

Features

The outer skin sector places high demands on the employees - from the awarding of the contract to the try-out and the training. A specially trained team takes care of this top class, their projects are a welcome challenge for us.

 

Toolmaking • Progressive dies

Features

Consisting of up to 3,000 individual parts and a unit weight of 50 t, tools with dimensions of 5,000 mm x 2,500 mm are assembled and tested on our premises. The subsequent training with our specialists takes place at the customer's site under production conditions with up to 40 strokes/min.

 

Toolmaking • Blank cutting tools

Features

Blank cutting tools are made to customer specifications with an accuracy of 0.01 mm cutting clearance. Thanks to our specially designed universal shears, there are hardly any limits to requirements and solutions. Experts in our company assemble the tools and work them into our customers' pressing plants.
Further information in our brochure
 

 

Try-out Center

Try-out centre • Loirsafe hydraulic press

Features

Hydraulic press Loirsafe 30.000 KN

Maximum pressing force1.000 to 30.000 kN
Plunger cushion  400 to 4.000 kN
Table cushion600 to 6.000 kN
Table size5.000 x 3.000 mm
Installation height800 to approx. 2.500 mm
Working speed 
1st stage with 2 cylinders135 mm/s (to 5.700 kN)
 77 mm/s (to 10.000 kN)
2nd stage with 6 cylinders44 mm/s (to 18.400kN)
 24 mm/s (to 30.000 kN)
Stand opening (lateral)2.000 to 1.100 mm
Stand opening (front)5.100 mm
Stand opening (front)SPS S7
 

Try-out centre • Hydraulic press SMG

Features

Hydraulic press SMG 8.000KN

Pressure output8.000 kN
Draw cushion4.000 kN
Table size2.200 x 4.500 mm (Exit table)
Upper air2.000 kN
Installation height2.200 mm
Stroke1.200 mm

Try-out centre • Loirsafe hydraulic press

Features

Hydraulic press Loirsafe 30.000 KN

Maximum pressing force1.000 to 30.000 kN
Plunger cushion400 to 4.000 kN
Table cushion600 to 6.000 kN
Table size5.000 x 3.000 mm
Installation height800 to approx. 2.500 mm
8-point drawing cushion 
Working speed 
1st stage with 2 cylinders135 mm/s (to 5.700 kN)
 77 mm/s (to 10.000 kN)
2nd stage with 6 cylinders44 mm/s (to 18.400kN)
 24 mm/s (to 30.000 kN)
Stand opening (side)2.000 to 1.100 mm
Stand opening (front)5.100 mm
Siemens controlSPS S7

Try-out centre • hydraulic spotting press

Features

Hydraulic spotting press Loirsafe 2.000 KN

Maximum pressing forceto 2.000 kN
Table size5.000 x 3.000 mm
Installation height800 to approx. 2.500 mm
Stand opening (side)2.000 to 1.100 mm
Upright opening (front)5.100 mm
 

Try-out centre • hydraulic press

Features

Hydraulic press Mossini 16,000 kN

Maximum pressing force16.000 kN
Ram cushion2.000 kN
Table cushion5.000 kN
Table size5.000 x 2.480 mm

Measurement

Measuring machine • Zeiss I Type Carmet II CNC

Features

Measuring machine Zeiss - type Carmet II CNC

Table size

X = 5500 mm
Y = 2500 mm

Travel

X = 4000 mm
Y = 1600 mm
Z = 2500 mm

Software

INCA 3D,
Zeiss CMM-OS – Button management

Interfaces

VDA / IGES / DMI / DMO / DMIS

Measuring probe

Zeiss RDS-CAA
Renishaw – TP20

Measuring machine

Features

with PC measuring programme

AreaTarget/actual comparison, Cats software
Measuring4.000 x 2.000 mm
Component sizeup to 3 metres diameter, 2 metres component height
Component weightup to 2 tonnes
Fully automated measurementRobot-guided
Camera2 x 12 MP
Resolutionof 4112 x 3008 pixels
Photogrammetry 

Measurement technology • Mobile GOM scanner

Features

2 measuring volumes 700x520mm² and 320x240mm²
Cameras2x 8 MP
Resolution3357 x 2456 pixels
Mobile turntable